Hey guys! So, you've got a classic 1987 Honda Fourtrax 250, and you're thinking about sprucing it up. One of the first things you'll probably want to tackle is the plastics. Let's be real, the original plastics on these ATVs, after all these years, can look a little... well, weathered. Sun damage, scratches, cracks – it all adds up. But don't worry, restoring your 1987 Honda Fourtrax 250 plastics is totally doable, and it can make a huge difference in the overall look and value of your ATV. In this guide, we'll dive deep into everything you need to know about 1987 Honda Fourtrax 250 plastics, from identifying the parts to finding replacements and even some tips on restoration. So, grab a seat, maybe a cold one, and let's get started on bringing your Fourtrax back to its former glory. This guide is designed to be your go-to resource, whether you're a seasoned mechanic or just getting started with ATV restoration. We'll cover the essentials and some pro tips to make the process as smooth as possible. We'll explore the various types of plastics, where to find them, and how to keep them looking fresh for years to come. Think of it as a complete makeover for your trusty ATV! The goal here is simple: to empower you with the knowledge and confidence to handle your 1987 Honda Fourtrax 250 plastics like a pro. From simple cleaning to more advanced repairs and replacements, we've got you covered. So let's get that classic ATV looking its best, shall we?

Understanding Your 1987 Honda Fourtrax 250 Plastic Parts

Alright, let's break down the plastic components on your 1987 Honda Fourtrax 250. Knowing what parts you have and what they're called is the first step in the restoration process. The main plastic parts on your ATV include the front fenders, rear fenders, front and rear racks, side covers, and the front and rear headlight and tail light housings. Each of these parts plays a crucial role in protecting your ATV from the elements and debris while also contributing to its overall appearance. The front fenders are usually the first to take a beating, often bearing the brunt of mud, rocks, and whatever else the trail throws at you. The rear fenders are equally important, shielding the rider and the ATV's components from splashes and sprays. Then, there are the side covers, which can often be cracked or broken due to impacts or simply aging. The headlight and taillight housings are vital for visibility, and their condition can significantly impact your safety and the ATV's aesthetics. Now, one of the first things you'll notice is the difference in materials. Original plastics were made from materials that, while durable, can degrade over time due to UV exposure and the stresses of off-road riding. Today's replacement plastics often use more advanced materials like polypropylene, which are more resistant to cracking and fading. Understanding the different types of plastics and their properties will help you make informed decisions when choosing replacement parts or determining the best repair methods. Take a good look at your ATV. Identify each plastic part, and assess its condition. Are there cracks? Are the colors faded? Are any parts missing? This initial assessment will guide your restoration efforts and help you prioritize your tasks. Remember, a thorough understanding of your ATV's plastic parts is the foundation for a successful restoration.

Identifying the Different Plastic Components

Now, let's get specific. Here's a rundown of the key plastic components you'll find on your 1987 Honda Fourtrax 250, along with some tips on how to identify them and what to look for when inspecting their condition. Starting at the front, you have the front fenders. These wrap around the front wheels and protect the front of the ATV from mud and debris. Look for cracks, fading, and any damage from impacts. The front rack, often made of plastic or coated in plastic, sits above the front fenders. Check for cracks, broken mounting points, and any signs of wear and tear. Moving to the sides, you'll find the side covers. These often cover the engine and other mechanical components. Inspect them for cracks, broken tabs, and any damage caused by heat or impacts. At the rear, you have the rear fenders. These wrap around the rear wheels and protect the rider and the ATV's components from splashes. Check for cracks, fading, and damage, especially near the mounting points. The rear rack, if made of plastic, sits above the rear fenders. Inspect for cracks, breaks, and wear. Finally, there are the headlight and taillight housings. These protect the lights and contribute to the ATV's visibility. Check for cracks, yellowing, and any damage that might affect the light's performance. When assessing each component, consider the type of damage. Is it a simple scratch, a crack, or a complete break? The type of damage will determine the best course of action – whether it's a simple repair, a more involved restoration, or a complete replacement. Take pictures as you go, and make notes of any damage you find. This will be invaluable when you start sourcing replacement parts or planning your restoration strategy. Remember, being thorough in your assessment will help you create a realistic plan for restoring your 1987 Honda Fourtrax 250 plastics.

Material Science: Original vs. Replacement Plastics

Let's talk materials, guys! The plastics used on the original 1987 Honda Fourtrax 250 were pretty tough for their time, but they have their limitations. Most of these were made from ABS (Acrylonitrile Butadiene Styrene) or polyethylene. ABS is known for its impact resistance and rigidity, but it's also susceptible to UV damage, which leads to fading and cracking over time. Polyethylene, on the other hand, is flexible and resistant to many chemicals but can be prone to cracking under stress, especially in cold weather. When you're looking at replacement plastics, you'll find that manufacturers often use more advanced materials. Polypropylene (PP) is a common choice. PP is known for its excellent impact resistance, flexibility, and resistance to UV damage and chemicals. This means the replacement plastics are often more durable and will last longer than the originals. Another option is high-density polyethylene (HDPE), which is even more resistant to chemicals and wear. However, it can be more prone to cracking in cold weather. There are also plastics that are reinforced with fiberglass or carbon fiber. These are typically used for high-performance applications and offer exceptional strength and durability but can be more expensive. When choosing replacement plastics, consider your riding style, the environment you ride in, and your budget. If you ride in harsh conditions, consider plastics with UV protection and high impact resistance. If you're on a budget, PP is a good choice as it provides a great balance of durability and cost. Remember that even the best plastics can be damaged with enough abuse. Regular maintenance, such as cleaning and proper storage, will help extend the life of your ATV's plastics, regardless of the material. Understanding the differences between the original and replacement materials will help you make informed decisions and ensure that your 1987 Honda Fourtrax 250 plastics stand the test of time.

Sourcing Replacement Plastics for Your 1987 Honda Fourtrax 250

Okay, so you've assessed the damage and decided you need to replace some (or all!) of your 1987 Honda Fourtrax 250 plastics. Where do you start? The good news is that there are several options for finding replacement parts, from online retailers to local shops. Each option has its own pros and cons, so let's break them down. Your first stop should be the online retailers. Websites like eBay, Amazon, and specialized ATV parts stores are excellent sources. They often have a wide selection of plastics, and you can usually compare prices and read reviews before making a purchase. However, it's essential to ensure you're buying from a reputable seller and that the parts are compatible with your specific model. Always double-check the part numbers and read the product descriptions carefully. Then, you have the local ATV shops. These shops often have a good selection of parts in stock, and you can get expert advice from the staff. You might pay a bit more than online, but you'll get the advantage of seeing the parts in person and asking questions before you buy. Also, you can establish a relationship with a local shop, which can be invaluable for future repairs and maintenance. Another option is salvage yards and used parts suppliers. These can be a treasure trove for finding original or used plastics at a lower price. However, the parts may have some wear and tear, so inspect them carefully before purchasing. Ensure the parts are compatible and in good enough condition for your needs. Consider the manufacturer's websites. Some manufacturers offer direct sales, which can ensure you get genuine parts designed specifically for your ATV. This is a good option if you want to maintain the original look and quality of your Fourtrax. Finally, don't forget the online forums and social media groups. These communities are a great resource for finding used parts, getting recommendations for sellers, and asking questions about compatibility and fitment. Before you buy, make sure you know the exact parts you need. Take detailed measurements, compare the parts to your existing ones, and double-check the part numbers. This will help you avoid costly mistakes. Remember, finding the right replacement plastics can take some time and effort, but the end result will be well worth it. Your ATV will look great, and you'll be able to enjoy riding it for years to come.

Online Retailers: Your First Stop for Replacement Parts

When it comes to sourcing replacement plastics for your 1987 Honda Fourtrax 250, online retailers are often your best bet for convenience and selection. Websites like eBay, Amazon, and dedicated ATV parts stores offer a vast array of options. One of the main benefits is the convenience. You can browse and order parts from the comfort of your home, anytime, without having to drive to a physical store. Another advantage is the variety. These platforms typically have a wide selection of plastics from different manufacturers, allowing you to compare prices, styles, and quality. You can also find rare or hard-to-find parts that may not be available locally. However, there are some downsides to consider. It's crucial to ensure you're buying from a reputable seller to avoid counterfeit or low-quality parts. Always check the seller's feedback and read reviews from other customers. You also need to pay close attention to the product descriptions and part numbers to ensure compatibility with your ATV. Photos can sometimes be misleading, so look for detailed descriptions and, if possible, contact the seller with any questions before making a purchase. When shopping online, price comparison is key. Compare prices from different sellers to ensure you're getting the best deal. Also, consider the shipping costs, which can significantly impact the total price. Before you finalize your purchase, check the return policy. Make sure you can return the parts if they don't fit or if you're not satisfied with the quality. Many online retailers offer hassle-free returns, but it's always good to be informed. In short, online retailers provide a convenient way to find replacement plastics, but you need to be a savvy shopper. Doing your research, comparing prices, and checking the seller's reputation will help you get the right parts at the right price.

Local ATV Shops: The Benefits of Local Expertise

While online retailers offer convenience, local ATV shops bring a unique set of advantages to the table when it comes to finding replacement plastics. One of the biggest benefits is the personal touch and expert advice. You can talk to experienced staff who understand ATVs and can help you find the right parts for your specific model. They can also offer valuable advice on installation and restoration. Support local business. Buying from a local shop supports your community and helps keep local businesses thriving. You'll likely find a friendly environment and a place to connect with fellow ATV enthusiasts. Local shops often have a limited selection compared to online retailers, but they often have the most common parts in stock. This means you can get what you need quickly without waiting for shipping. You can see and feel the parts before buying them, which allows you to assess their quality and fit. You can also compare them to your existing parts and ensure they're a good match. A local shop can be a valuable resource for future repairs and maintenance. They may have a workshop where you can get your ATV serviced, and they can help you with any problems you encounter down the road. Local shops can provide more personalized service than online retailers. The staff can help you troubleshoot issues, offer recommendations for other parts and accessories, and even provide installation assistance. But also, local shops can be more expensive than online retailers. Their prices often include overhead costs, such as rent and staff salaries, so you may have to pay a premium for their expertise and service. Some shops may have limited hours and may not have the part you need in stock. Call ahead to check their availability and confirm their hours of operation. Overall, local ATV shops offer a valuable combination of expertise, service, and convenience. While they may not always be the cheapest option, they can provide a more personal and reliable experience. If you value expert advice and a face-to-face interaction, a local shop is an excellent choice for sourcing replacement plastics.

Salvage Yards and Used Parts: Finding Original Plastics

For those seeking original parts or looking to save money, salvage yards and used parts suppliers can be a goldmine for your 1987 Honda Fourtrax 250 plastics. The primary advantage is the potential for finding original parts. These yards often have a wide variety of used ATVs, and you might get lucky and find the exact plastic pieces you need, already in the correct color. Another big draw is the cost savings. Used parts are typically much cheaper than new ones, which can significantly reduce the overall cost of your restoration project. However, it's essential to understand the potential drawbacks. The parts may show signs of wear and tear. Inspect them carefully for cracks, fading, and other damage before purchasing. There is always the risk of compatibility issues. Ensure the parts are from a compatible model year and that they're a direct fit for your ATV. Compare the parts to your existing ones before buying to minimize this risk. Sometimes, it can be challenging to find the exact parts you need, especially if they are rare or if the salvage yard doesn't have a good inventory. This may require some searching and patience. It is crucial to check the condition of the parts carefully. Look for cracks, breaks, and any damage that might affect their functionality or appearance. Inquire about the return policy. Make sure you can return the parts if they don't meet your expectations or if they're not what you need. If possible, visit the salvage yard in person to inspect the parts before purchasing them. This gives you the chance to assess the condition of the parts and ensure they're what you're looking for. Salvage yards and used parts suppliers can be great options for finding original or cost-effective replacement plastics. By being aware of the potential drawbacks and taking the time to inspect the parts, you can significantly increase your chances of success. It's a great way to preserve the originality of your ATV while keeping your budget in check.

Repairing Your 1987 Honda Fourtrax 250 Plastics: A DIY Approach

Okay, so maybe you're not ready to replace your plastics just yet, or maybe the damage is minor. Repairing your 1987 Honda Fourtrax 250 plastics can be a satisfying and cost-effective way to restore their appearance and extend their life. Let's look at the different repair techniques and some things to keep in mind. First, cleaning is key. Before you start any repair, thoroughly clean the plastic parts. Use soap, water, and a degreaser to remove dirt, grease, and any other contaminants. This will help the repair materials adhere properly. For minor scratches and scuffs, you can use a plastic polish or a scratch remover designed for cars. Follow the product's instructions carefully, and test it on an inconspicuous area first. For cracks and breaks, there are several options. You can use plastic welding, which involves melting the plastic and fusing the pieces back together. You can also use plastic epoxy or adhesive, which bonds the broken pieces together. For larger cracks, consider using a reinforcement method, such as a metal plate or mesh, to add strength to the repair. When repairing plastics, safety is paramount. Always wear safety glasses and gloves, and work in a well-ventilated area. Follow the manufacturer's instructions for any adhesives or welding equipment you use. Preparation is essential. Before applying any repair material, make sure the surface is clean, dry, and free of any loose particles. You may need to sand the area to improve adhesion. Take your time. Rushing the repair process can lead to poor results. Take the time to prepare the surface, apply the repair material carefully, and allow it to cure properly. Consider the type of plastic. Different plastics have different properties, so the repair method you use will depend on the type of plastic you're working with. Check the plastic's identification code (usually found on the underside of the part) to determine the material. Don't be afraid to experiment. Repairing plastics is a skill that takes practice. Don't be afraid to try different methods and techniques until you find what works best for you. Painting can be a great way to refresh your ATV's plastics, whether you've repaired them or just want to change the color. Use a plastic-specific primer and paint for best results. Always follow the manufacturer's instructions. By taking the time to learn and practice these repair techniques, you can restore your 1987 Honda Fourtrax 250 plastics and keep your ATV looking its best. It's a satisfying and cost-effective way to keep your ATV running and looking great for years to come.

Cleaning and Preparation: The Foundation of a Good Repair

Before you dive into repairing your 1987 Honda Fourtrax 250 plastics, proper cleaning and preparation are absolutely crucial. This is the foundation upon which all successful repairs are built. Start by giving your plastics a thorough wash. Use soap, water, and a degreaser to remove dirt, mud, grease, and any other contaminants. These contaminants can interfere with the adhesion of repair materials. Make sure to rinse the plastics thoroughly to remove any soap residue. Use a soft brush or sponge to scrub away any stubborn dirt or grime. Once the plastics are clean, let them dry completely. Any moisture left behind can prevent the repair materials from bonding properly. You can use a clean cloth or let them air dry. After cleaning, inspect the plastics for any damage or imperfections. This will help you determine the type of repair needed. For minor scratches and scuffs, you can use a plastic polish or scratch remover. Before applying any repair material, you may need to sand the surface. This will help improve adhesion. Use sandpaper with the appropriate grit size for the type of plastic you're working with. Start with a coarser grit and gradually work your way to a finer grit. Clean the area again after sanding to remove any sanding dust. Using a plastic cleaner can help remove any remaining contaminants and prepare the surface for painting or applying repair materials. Following these cleaning and preparation steps will ensure a strong and lasting repair.

Techniques for Repairing Scratches and Cracks

Alright, let's get into the nitty-gritty of repairing those scratches and cracks on your 1987 Honda Fourtrax 250 plastics. First, for minor scratches, you can try using a plastic polish or scratch remover specifically designed for automotive plastics. These products often contain fine abrasives that gently remove the top layer of plastic, smoothing out the scratches. Follow the product's instructions carefully. You may need to apply the polish with a microfiber cloth and buff it until the scratches disappear. For deeper scratches, you may need to use wet sanding. This involves using very fine-grit sandpaper with water to gently remove the scratches. Start with a higher grit and work your way up to a finer grit. Make sure to keep the surface wet to prevent scratching and clogging the sandpaper. Be gentle, and take your time. Then, there are cracks, which require a bit more effort. For small cracks, you can use a plastic adhesive. Clean the area thoroughly and apply the adhesive, following the manufacturer's instructions. You may need to clamp the pieces together to hold them in place while the adhesive cures. Plastic welding is another option for repairing cracks. This involves melting the plastic and fusing the pieces back together. You can use a plastic welder and welding rods made from the same type of plastic as the part you are repairing. It is important to know that plastic welding requires skill and practice to get it right. Also, consider using reinforcement. For larger cracks or breaks, you may want to add reinforcement to the repair. This can be done with a metal plate or mesh. Place the reinforcement on the inside of the plastic and use adhesive or plastic welding to attach it. Use plastic epoxy for cracks. It is a good option when plastic welding is not possible. Apply the epoxy to the crack and use clamps to keep the pieces in place while they dry. Whatever repair method you choose, always remember to take your time, prepare the surface properly, and follow the manufacturer's instructions. A little patience and care can go a long way in restoring your 1987 Honda Fourtrax 250 plastics.

Painting and Refinishing Your ATV Plastics

After repairing your 1987 Honda Fourtrax 250 plastics, or even if they're just looking a little faded, painting can be a great way to revitalize their appearance. Before painting, make sure the plastics are clean and free of any dirt, grease, or contaminants. Clean the surface thoroughly using a plastic cleaner, which will help the paint adhere better. For the best results, start by sanding the plastics lightly. This will create a textured surface that the primer and paint can grip onto. Using a fine-grit sandpaper will create a textured surface. Be sure to remove all sanding dust. The next crucial step is to apply a plastic-specific primer. This will help the paint adhere to the plastic and provide a smooth, even surface. Follow the manufacturer's instructions for the primer. Once the primer is dry, you can apply your paint. Use a paint specifically designed for plastics. Apply the paint in thin, even coats, allowing each coat to dry before applying the next. This will help prevent runs and drips. After the paint has dried completely, you can apply a clear coat to protect the paint and give it a glossy finish. This is optional but can help to protect the paint from scratches, UV damage, and other environmental factors. Remember to always work in a well-ventilated area and to wear safety glasses and a mask to protect yourself from fumes and overspray. By following these steps and taking your time, you can give your 1987 Honda Fourtrax 250 plastics a fresh new look and keep your ATV looking its best.

Protecting and Maintaining Your Restored Plastics

So, you've put in the work to repair or replace your 1987 Honda Fourtrax 250 plastics – awesome! Now, let's talk about keeping them looking great and protecting your investment. Regular cleaning is essential. After each ride, or at least regularly, wash your ATV's plastics with soap and water to remove dirt, mud, and debris. This will prevent build-up and damage. After washing, dry the plastics thoroughly. Leaving moisture on the plastics can lead to staining and damage. Applying UV protectant products is super helpful. UV rays from the sun can cause fading and cracking. Use a UV protectant spray or polish regularly to help protect your plastics from the sun's harmful rays. Be sure to reapply the protectant as directed by the manufacturer. Consider storing your ATV indoors when you're not riding it. This will protect the plastics from the elements and keep them from degrading. If you must store your ATV outside, cover it with a weather-resistant cover to protect the plastics from sun, rain, and snow. A little preventive maintenance goes a long way. Check your plastics regularly for any signs of damage, such as scratches, cracks, or fading. Addressing these issues early on can prevent them from becoming more significant problems. Handle your ATV with care. Avoid impacts, and be careful when transporting your ATV. These tips will help protect your hard work and keep your ATV looking its best for years to come.

Regular Cleaning and Maintenance Tips

Keeping your 1987 Honda Fourtrax 250 plastics clean and well-maintained is crucial for preserving their appearance and extending their life. After each ride, take the time to wash your ATV thoroughly. Use a mild soap and water solution and a soft brush or sponge to gently remove dirt, mud, and debris. Rinse the plastics thoroughly to remove all traces of soap. Avoid using harsh chemicals or abrasive cleaners, as they can damage the plastics. After washing, dry the plastics with a clean cloth. Leaving the plastics wet can lead to staining and damage. Inspect your plastics regularly for any signs of damage. This includes scratches, cracks, fading, or loose parts. Addressing these issues early on can prevent them from becoming more significant problems. Use a plastic polish or wax to protect the plastics and add shine. These products can also help to fill in minor scratches and imperfections. Applying a plastic polish or wax will add shine and protection to your ATV's plastics. Apply a plastic polish or wax regularly to keep your plastics looking their best. Following these simple cleaning and maintenance tips will help you keep your 1987 Honda Fourtrax 250 plastics in excellent condition. Regular care can help prevent damage, preserving their appearance and extending their life.

Using UV Protectants to Prevent Fading and Cracking

UV (ultraviolet) rays are one of the biggest enemies of your 1987 Honda Fourtrax 250 plastics. They can cause fading, cracking, and a general degradation of the plastic material. The good news is that you can fight back with UV protectants. These products are designed to create a protective barrier on the surface of the plastic, shielding it from the sun's harmful rays. They come in various forms, including sprays, waxes, and polishes. When choosing a UV protectant, look for products specifically designed for plastics. These products contain UV absorbers that help to block the sun's rays. Applying UV protectant is easy. First, clean the plastics thoroughly. Then, apply the protectant according to the manufacturer's instructions. Usually, this involves spraying or wiping the product onto the surface and then wiping it off. Apply the protectant regularly, especially if your ATV is stored outside or exposed to direct sunlight. UV protectants can help to slow down the aging process of your plastics, keeping them looking their best for longer. UV protectants also help maintain the color of your ATV's plastics. By using UV protectants, you can protect your investment and keep your ATV looking great for years to come.

Conclusion: Keeping Your 1987 Honda Fourtrax 250 Looking Its Best

So there you have it, guys! We've covered everything from identifying your 1987 Honda Fourtrax 250 plastics to finding replacements, repairing them, and keeping them in top shape. Restoring your ATV's plastics is a rewarding project that can significantly improve its appearance and value. Whether you choose to repair, replace, or simply maintain your plastics, the effort is well worth it. Your ATV will look great, and you'll get to enjoy riding it for years to come. Remember to take your time, do your research, and don't be afraid to ask for help if you need it. There's a whole community of ATV enthusiasts out there who are happy to share their knowledge and experience. With the right approach and a little bit of elbow grease, you can keep your 1987 Honda Fourtrax 250 looking its absolute best. Happy riding!