Hey guys! If you're diving into the world of vintage ATVs, you've probably stumbled upon the legendary 1987 Honda Fourtrax 250. These machines are tanks, but let’s face it, the plastics often show their age. Faded, cracked, or even missing – it's a common issue. But don't worry, restoring or replacing the plastics on your Fourtrax 250 is totally doable and can make a HUGE difference in its overall look and value. So, let’s get into everything you need to know about tackling those 1987 Honda Fourtrax 250 plastics!

Understanding the 1987 Honda Fourtrax 250 Plastics

First things first, let's talk about the original plastics on these ATVs. Back in 1987, Honda used a specific type of plastic that, while durable for its time, isn't exactly indestructible. Over the years, exposure to UV rays, extreme temperatures, and just plain old wear and tear can take their toll. Understanding the composition and common issues will help you make informed decisions about whether to repair or replace. The original plastics were designed to be relatively flexible to absorb impacts, but this flexibility decreases as the plastic ages, making it more prone to cracking. One of the most common problems is fading. The vibrant colors these ATVs sported back in the day often turn dull and chalky after decades in the sun. Cracks are another frequent issue, especially around mounting points and areas that experience a lot of stress. Sometimes, sections can even break off entirely, leaving unsightly gaps. Knowing these common problems upfront will help you assess the condition of your plastics and plan your restoration or replacement strategy accordingly. Also, keep in mind that the availability of original replacement parts can be limited, making aftermarket options a more practical choice for some components. Evaluating the damage thoroughly before you start any work will save you time and money in the long run.

Assessing the Condition of Your Plastics

Before you even think about ordering new parts or grabbing your repair kit, you need to give your existing plastics a good once-over. A thorough assessment is key! Start by giving them a good cleaning. Years of mud, dirt, and grime can hide a lot of damage. Use a mild soap and water solution and a soft brush to gently scrub away the build-up. Once they're clean, take a close look at each piece, noting any cracks, breaks, fading, or missing sections. Pay special attention to areas around mounting points, as these are often the weakest spots. Check for any warping or distortion, which can indicate that the plastic has been exposed to excessive heat. Make a list of all the damage you find, prioritizing the most severe issues. This will help you determine whether repair is a viable option or if replacement is necessary. Take photos of the damaged areas. These will be helpful when you're searching for replacement parts or consulting with repair professionals. Consider the overall condition of the plastics in relation to the rest of the ATV. If the plastics are in particularly poor shape compared to the frame and engine, it might be worth investing in a full replacement to bring the machine back to its former glory. Remember, a careful assessment is the foundation of a successful restoration project. Don't rush this step – take your time and be thorough.

Repairing vs. Replacing: Making the Right Choice

Okay, so you've assessed the damage – now comes the big decision: repair or replace? There's no one-size-fits-all answer, as it depends on the extent of the damage, your budget, and your skill level. Let's break down the pros and cons of each approach. Repairing is a great option for minor cracks, small breaks, and fading. It's generally more cost-effective than replacing entire panels, and it allows you to preserve the original parts, which can be important for collectors. However, repairing plastics can be time-consuming, and the results may not always be perfect. You'll need to invest in the right tools and materials, such as plastic welding kits, epoxy, and sandpaper. Plus, the repair might not be as strong as the original plastic, so it could be prone to failure in the future. On the other hand, replacing the plastics is a more straightforward solution for severe damage, such as large cracks, missing sections, or extensive fading. It's also a good option if you want to change the color of your ATV or upgrade to a different style. Replacement plastics are typically made from durable materials that can withstand the rigors of off-road riding. However, replacing the plastics can be more expensive than repairing them, especially if you're opting for original Honda parts. You'll also need to ensure that the replacement parts are compatible with your specific model and year. Ultimately, the decision of whether to repair or replace the plastics on your 1987 Honda Fourtrax 250 depends on your individual circumstances and preferences. Weigh the pros and cons carefully, and choose the option that best suits your needs and budget. If you're unsure, consult with a qualified ATV mechanic or restoration specialist for advice.

Finding Replacement Plastics for Your Fourtrax 250

If you decide that replacing your plastics is the way to go, you've got a few avenues to explore. Finding the right replacement plastics is key to a successful restoration. Original Honda parts are the holy grail for many restorers, but they can be difficult to find and often come with a premium price tag. Your best bet is to check with your local Honda dealer or search online for vintage ATV parts suppliers. Keep in mind that even if you find original parts, they may be in used condition and require some restoration themselves. Aftermarket plastics are a more readily available and often more affordable option. Several companies specialize in manufacturing replacement plastics for vintage ATVs, including the 1987 Honda Fourtrax 250. These plastics are typically made from durable materials that are designed to withstand the demands of off-road riding. When shopping for aftermarket plastics, be sure to check the quality and fitment. Read reviews from other customers to get an idea of the product's durability and ease of installation. Look for plastics that are made from UV-resistant materials to prevent fading and cracking. Salvage yards can be a treasure trove of used ATV parts, including plastics. If you're lucky, you might find a set of plastics in decent condition for a fraction of the cost of new parts. However, keep in mind that salvage yard parts are likely to be used and may have some cosmetic imperfections. Be prepared to do some cleaning and possibly some minor repairs. When searching for replacement plastics, be sure to have your ATV's VIN number handy. This will help you ensure that you're ordering the correct parts for your specific model and year. With a little patience and persistence, you can find the perfect replacement plastics to restore your 1987 Honda Fourtrax 250 to its former glory.

Step-by-Step Guide to Replacing Your Fourtrax 250 Plastics

Okay, you've got your replacement plastics in hand – time to get to work! Replacing the plastics on your 1987 Honda Fourtrax 250 is a relatively straightforward process, but it's important to take your time and follow the steps carefully. Here's a step-by-step guide to help you through the process:

1. Gather your tools: You'll need a socket set, a screwdriver set, a pair of pliers, and possibly a rubber mallet. It's also a good idea to have some penetrating oil on hand to loosen any stubborn bolts or screws.
2. Remove the old plastics: Start by removing any seats, racks, or other accessories that are attached to the plastics. Then, begin removing the bolts and screws that hold the plastics in place. Be sure to keep track of where each bolt and screw goes, as they may be different sizes and lengths. If you encounter any stubborn fasteners, try applying some penetrating oil and letting it soak for a few minutes before attempting to remove them.
3. Clean the frame: Once the old plastics are removed, take the opportunity to clean the frame. Use a wire brush to remove any rust or corrosion, and then wipe down the frame with a clean cloth. This will help ensure that the new plastics fit properly and will also improve the overall appearance of your ATV.
4. Install the new plastics: Begin by lining up the new plastics with the mounting points on the frame. You may need to use a rubber mallet to gently tap the plastics into place. Once the plastics are aligned, start installing the bolts and screws, tightening them gradually. Be careful not to overtighten the fasteners, as this could crack the plastic.
5. Reinstall accessories: Once the new plastics are securely in place, reinstall any seats, racks, or other accessories that you removed earlier.
6. Test fit and adjust: After everything is installed, take a step back and admire your work! Check to make sure that all of the plastics are properly aligned and that there are no gaps or loose areas. If necessary, make any adjustments to ensure a perfect fit. With a little patience and attention to detail, you can replace the plastics on your 1987 Honda Fourtrax 250 and give it a fresh new look.

Tips for Maintaining Your New Plastics

You've gone through all the trouble of restoring or replacing your Fourtrax 250 plastics, so you'll want to keep them looking their best for as long as possible. Proper maintenance is key! Regular cleaning is essential. After each ride, give your plastics a good wash with mild soap and water to remove any mud, dirt, or grime. Avoid using harsh chemicals or abrasive cleaners, as these can damage the plastic. UV protection is crucial, especially if you store your ATV outdoors. Apply a plastic protectant that contains UV inhibitors to help prevent fading and cracking. Reapply the protectant every few weeks, or as directed by the manufacturer. Avoid extreme temperatures. Don't leave your ATV in direct sunlight for extended periods, as this can cause the plastics to warp and fade. Similarly, avoid exposing the plastics to extreme cold, as this can make them brittle and more prone to cracking. Inspect regularly for any signs of damage. Catching small cracks or breaks early can prevent them from becoming larger problems. If you notice any damage, repair it promptly using a plastic welding kit or epoxy. Store your ATV properly. If you're not using your ATV for an extended period, store it in a cool, dry place, away from direct sunlight. Cover the ATV with a tarp or cover to protect the plastics from dust and scratches. By following these simple tips, you can keep your new plastics looking their best for years to come, preserving the value and appearance of your 1987 Honda Fourtrax 250.

Conclusion

Restoring or replacing the plastics on your 1987 Honda Fourtrax 250 is a rewarding project that can dramatically improve the look and value of your ATV. Whether you choose to repair existing plastics or opt for replacements, understanding the process and taking your time will ensure a successful outcome. Remember to assess the condition of your plastics carefully, choose the right repair or replacement method, and follow the steps outlined in this guide. With a little effort, you can bring your vintage Fourtrax 250 back to its former glory and enjoy many more years of riding. Now get out there and make that Fourtrax look amazing!