2016 Dodge Ram 1500 Exhaust: Upgrade Guide

by Jhon Lennon 43 views

So, you're looking to upgrade the exhaust system on your 2016 Dodge Ram 1500, huh? Awesome choice! A new exhaust can seriously transform your truck, boosting its performance, giving it a more aggressive sound, and even improving fuel efficiency. But with so many options out there, figuring out where to start can feel overwhelming. Don't sweat it, guys! This guide will walk you through everything you need to know to choose the perfect exhaust system for your Ram 1500.

Why Upgrade Your 2016 Ram 1500 Exhaust?

Before we dive into the specifics, let's quickly cover why upgrading your exhaust is a worthwhile investment. The factory exhaust systems on most trucks, including the 2016 Ram 1500, are designed with cost and noise reduction in mind. This often means they're restrictive, hindering the engine's ability to breathe properly. An aftermarket exhaust system, on the other hand, is designed for optimal flow, leading to several benefits:

  • Improved Performance: A less restrictive exhaust allows exhaust gases to exit the engine more efficiently, which can result in noticeable gains in horsepower and torque. You'll feel it when you accelerate and when you're towing.
  • Enhanced Sound: This is probably the most common reason people upgrade their exhaust. Want a deep, throaty rumble? Or maybe a more aggressive, race-inspired roar? An aftermarket exhaust can deliver the sound you're after.
  • Better Fuel Efficiency: While not always a dramatic improvement, a less restrictive exhaust can sometimes lead to slightly better fuel economy, especially at highway speeds.
  • Aggressive look: Some exhaust tips are made of stainless steel with different finishes that stand out and improve the overall aesthetics of your truck.

Types of Exhaust Systems for Your 2016 Ram 1500

Okay, so you're sold on the idea of upgrading. Now, let's talk about the different types of exhaust systems available for your 2016 Ram 1500. The main categories you'll encounter are:

Cat-Back Systems

Cat-back systems are the most popular choice for Ram 1500 owners. As the name suggests, these systems replace everything from the catalytic converter back to the exhaust tip. This includes the muffler, resonator (if equipped), and tailpipe. Cat-back systems offer a good balance of performance gains, sound improvement, and ease of installation. They're typically a direct fit, meaning no welding or cutting is required. These kits bolt directly onto your existing factory hangers and catalytic converters.

  • Pros: Relatively easy to install, noticeable sound improvement, moderate performance gains, wide variety of options available.
  • Cons: Performance gains are not as significant as other systems, may not be legal in all areas due to emissions regulations.

Axle-Back Systems

Axle-back systems are a more budget-friendly option. They only replace the components from the rear axle back, typically just the muffler and exhaust tip. Axle-back systems are primarily focused on improving the sound of your truck, with minimal performance gains. Installation is usually very simple, often requiring just a few basic tools.

  • Pros: Affordable, very easy to install, good sound improvement.
  • Cons: Minimal performance gains, limited impact on exhaust flow.

Header-Back Systems (Long Tube Headers)

For the serious enthusiast looking for maximum performance, header-back systems are the way to go. These systems replace everything from the engine headers all the way back to the exhaust tip. This includes the headers, catalytic converters (or high-flow cats), mid-pipe, muffler, and tailpipe. Header-back systems offer the most significant performance gains but are also the most expensive and complex to install. Installation often requires welding and modifications. Because they remove the factory catalytic converters, these systems are not street legal in many areas. These are also known as long tube headers.

  • Pros: Maximum performance gains, significant sound improvement.
  • Cons: Expensive, difficult to install, may not be street legal, can trigger check engine lights if not properly tuned.

Key Considerations When Choosing an Exhaust System

Alright, now that you know the different types of systems, let's talk about the factors you should consider when making your choice:

Sound Level and Tone

This is a big one! Think about what kind of sound you're after. Do you want a subtle rumble that's only noticeable when you accelerate? Or a loud, aggressive roar that turns heads wherever you go? Exhaust manufacturers typically provide sound clips or decibel ratings to give you an idea of the sound level. Keep in mind that the sound will also be affected by the type of muffler used.

  • Chambered Mufflers: These mufflers use internal chambers to cancel out sound waves, resulting in a deep, throaty tone.
  • Straight-Through Mufflers: These mufflers offer minimal restriction and produce a louder, more aggressive sound.
  • Turbo Mufflers: These mufflers use a series of baffles to reduce noise and provide a balance of sound and performance.

Material

The material your exhaust system is made from will affect its durability and appearance. The most common materials are:

  • Aluminized Steel: This is the most affordable option. Aluminized steel provides decent corrosion resistance but is not as durable as stainless steel.
  • Stainless Steel: Stainless steel is more resistant to rust and corrosion, making it a longer-lasting option. It also has a brighter, more polished look.
  • Titanium: Titanium is the lightest and most durable option, but it's also the most expensive. It's often used in high-performance applications.

Pipe Diameter

The diameter of the exhaust pipes affects the exhaust flow. Larger diameter pipes generally flow better, but they can also reduce backpressure, which can negatively impact low-end torque. For most 2016 Ram 1500 applications, a 3-inch diameter exhaust is a good balance of performance and sound. It's important to note that if you're running forced induction such as a supercharger or turbocharger, a larger diameter exhaust may be necessary.

Installation

Consider your own mechanical skills and the tools you have available. Cat-back and axle-back systems are typically designed for easy bolt-on installation. Header-back systems, on the other hand, often require welding and modifications, which may be best left to a professional.

Budget

Exhaust systems can range in price from a few hundred dollars to several thousand. Set a budget before you start shopping so you don't overspend. Remember to factor in the cost of installation if you're not doing it yourself.

Top Exhaust System Brands for 2016 Ram 1500

When it comes to exhaust systems, there are several reputable brands that consistently deliver quality and performance. Here are a few of the most popular:

  • MagnaFlow: MagnaFlow is known for its high-quality stainless steel exhaust systems that offer a great balance of performance and sound.
  • Flowmaster: Flowmaster is famous for its aggressive, muscular sound. Their mufflers are a favorite among truck enthusiasts.
  • Borla: Borla exhaust systems are known for their refined sound and performance gains. They offer a variety of systems for different applications.
  • MBRP: MBRP offers a wide range of exhaust systems at various price points. They're a good option for those on a budget.
  • Corsa: Corsa Performance Exhaust systems feature Reflective Sound Cancellation (RSC) technology to eliminate unwanted drone while delivering an aggressive sound under acceleration.

Installation Tips for Your New Exhaust

So, you've chosen your new exhaust system and you're ready to install it. Here are a few tips to make the process smoother:

  • Read the Instructions: This may seem obvious, but it's crucial to read the instructions carefully before you start. Make sure you understand each step and have all the necessary tools.
  • Use Penetrating Oil: Spray penetrating oil on any rusty bolts or fasteners to make them easier to remove. Let the oil soak in for at least 30 minutes before attempting to loosen the bolts.
  • Support the Exhaust: Use jack stands to support the exhaust system while you're working on it. This will prevent it from falling and causing damage or injury.
  • Wear Safety Glasses: Protect your eyes from flying debris by wearing safety glasses.
  • Torque to Spec: Use a torque wrench to tighten all bolts to the manufacturer's specifications. This will ensure a secure and leak-free installation.

Maintaining Your New Exhaust System

Once you've installed your new exhaust system, it's important to maintain it to keep it looking and performing its best. Here are a few tips:

  • Regular Cleaning: Clean your exhaust tips regularly with soap and water to remove dirt, grime, and road salt. You can also use a stainless steel polish to keep them looking shiny.
  • Inspect for Leaks: Periodically inspect your exhaust system for leaks. Leaks can reduce performance and cause exhaust fumes to enter the cabin.
  • Check Hangers: Make sure the exhaust hangers are in good condition and properly supporting the exhaust system. Replace any worn or broken hangers.

Final Thoughts

Upgrading the exhaust system on your 2016 Dodge Ram 1500 is a great way to improve its performance, sound, and appearance. By doing your research and carefully considering your needs and budget, you can find the perfect exhaust system for your truck. Happy upgrading, guys! You'll be enjoying that sweet new exhaust note in no time!